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UPAK®
Channel baling presses with
vertical wire tying
Currently available in two different design sizes, the fully automated UPAK series baling presses guarantee the affordable production of square-edged, durable and highly compacted bales. Developed specifically for modern logistics and stock management, the UPAK model series establishes an efficient and economical basis for all disposal concepts in large shipping and distribution centres.
- Torsion-resistant press chamber made of heavy profiles and multi-layer, continuously welded steel plates – a basic requirement for dimensionally stable and square-edged bales
- Floor assembly with welded-in floor
- Wear plates for uniform load-bearing surface contact and long service life
- Press plate in the pressing channel is guided by hardened guide rails arranged on the sides
- An efficient cutting unit for achieving high cutting forces ensures uniform, shock-free pressing operation
- Maintenance doors on the sides for quick and safe access to the pressing chamber
- Two independently mounted, oversized, greaseable and easily accessible retainer claws per side ensure highly compressed bales
- Solid channel section with surrounding wear protection and maintenance-free wire inlet and outlet, ensuring optimal, quick and reliable bale tying
- The highest corrosion resistance due to fully blasted parts and coatings (corrosion protection class C3)
- Floor running-surface made of HARDOX, for a long service life
- Self-sealing labyrinth seals on both sides
- Long-lasting roller guide with a central lubrication position for short maintenance intervals
- Press plate connection optimally protected against impact and eccentric strain
- Structurally oversized cylinder connection to absorb high reactive forces
- Main cylinder and control block designed for multiple operating pressures
- Impervious to pressure surges and exceptional loads
- An oversized plunger rod absorbs the highest reactive forces reducing repair susceptibility
- Control block in forged steel design for optimum efficiency and low loss of flow
- All seals and guide elements have a long service life, due to large cylinder guide lengths
- Short press cycle times, because idle time has been reduced to practically zero in the press plate's reversal points
- Compact hydraulic unit with energy efficient and noise-optimised drive, for environmentally friendly and economical operation
- Hydraulic unit also available as a stand-alone solution
- The integration of all auxiliary functions in one control block avoids additional valve clusters and the risk of leaks
- Option to connect other peripheral hydraulic functions, such as a lifting and tipping mechanism, for an expanded range of applications (reference: WHG or Ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV))
- Exclusive use of parts from reputable suppliers to ensure a high standard of quality
- Reliable and fully automated fourfold vertical bale tying system with integrated wire cutting mechanism and powerful twisting and wire-drawing motor, for quick work cycles and reduced idle times
- Cost-optimised knotting, reducing wire costs
- For wire gauges from 2.8 to max. 3.4 mm diameter
- Suitable for different mixtures of materials
- The directly exchangeable twisting hook can be replaced using a quick-release fastener in almost no time without any special tools, so servicing times are very short
- Optimal accessibility to all wear parts and wire guiding parts
- Wire dispenser for the lower tying wires is completely integrated in the press, to save extra space
- Large, wide-opening protective doors on the sides, for optimal accessibility
- Number of wear parts reduced to a minimum, for economical operation
- Structurally oversized, rigid design adjustable channel components ensures long service life
- The fine adjustment of operations through the use of proportional valves and preconfigured parameters saved in the processing menu ensures precise specification of the weight and dimensions of bales
- Freely adjustable interval boundaries for all types of material composition, both in automated and manual operation
- Optimal floor area design, for disruption-free run-out of tying wire
- Rapid clearing of jammed material in the cutting area in front of the cutting edge, for disruption-free pressing operations
- Positioned directly above the cutter unit, easily accessible and service friendly
- 20.0 t (200 kN) pressing force, sufficient for even larger accumulations of material
- Quick replacement of the easily accessible, oversized guide rails
- Good absorption of eccentric loads during the stroke, which means a high degree of sturdiness even with heavy materials
- Generously sized valve technology for quick reaction and work times, allowing short stroke times
- The baling press' main supply line is connected through an industry-standard 5-pole CEE wall socket, increasing the range of applications
- Simple and reliable user guidance system with "push-button" function in automatic and manual operation make it particularly user-friendly
- A dedicated signal lamp system displays all error status codes, and can be mounted flexibly on the machine's periphery for good recognition of the digits (large digit display)
- Recipe management allows simple and reliable selection of all pressing parameters
- Preset switches for quick and easy selection of the desired bale length
- Remote maintenance with real time access, for fast rectification of errors
- Optional: Newest generation PLC control, for optimal reliability
- High availability due to the high technical standards in the design and manufacture
- Highly qualified service technicians with fully equipped servicing vehicles ensure rapid on-location troubleshooting
- Availability of all spare parts and wear parts from the warehouse – 49779 Niederlangen, Germany
- Help desk functionality delivered by service employees in the customer service department through remote maintenance in real time
- High clearance underneath the press provides good accessibility for cleaning and maintenance work
- Easy replacement of wear parts such as cutting blades and wire diverter pulleys through large servicing doors with quick-release latches
- Maintenance doors on both sides of the press chamber for good accessibility
- Attractive terms for maintenance and recurring inspections as per Ordinance on Industrial Safety and Health (BetrSichV)
- The compactor is designed according to the latest DIN EN 16252 safety standards
- Key transfer system (DOLD) including safety release for the enhanced safety of servicing and operator personnel
- STS as per the diagnostic coverage required by the latest standards for all maintenance doors
- Safety grates and doors prevent unintended access to moving parts
- Hoses with burst protection and catch basins on all hydraulic hoses, for maximum safety of equipment operators
- Two-channel EMERGENCY STOP system for additional safety
- Hydraulic system with retainer mechanism according to the Ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV), and oil leak warning device to comply with environmental regulations
- Electrical lines fully protected against gnawing vermin by braided steel jackets
- Optional: Integration of personal protection systems.
